Laser Quenching equipment
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Used for surface strengthening, repair, and remanufacturing of components, the coating has high adhe...
Flexible processing of complex curved sheet metal parts, with high cutting accuracy, fast speed, and...
Specially designed for seamless welding of precision plastic components, with a small heat affected ...
Large mining equipment transmission gears, marine propulsion gears, etc. often experience tooth breakage due to overload or fatigue. The Daokedao laser cladding system is equipped with a six axis robot that can accurately locate the broken tooth area and reconstruct the tooth profile using a layer by layer additive manufacturing method. During the cladding process, the real-time temperature monitoring and feedback system is used to accurately control the thickness of each layer to be adjustable within the range of 0.2-2.5mm. The hardness of the cladding layer can be flexibly designed between HRC25-60 according to the gear working conditions. For large alloy steel gears, the special alloy powder of Daokedao can achieve perfect bonding without preheating conditions, with a uniform and continuous microstructure of the cladding layer, and no metallurgical defects such as pores and slag inclusions. The repaired gear has a tooth profile error of less than 0.05mm detected by three coordinate testing, and its contact fatigue life reaches over 90% of the new part, while the cost is only 30% -40% of replacing the new gear.
