Laser Quenching equipment
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Used for surface strengthening, repair, and remanufacturing of components, the coating has high adhe...
Flexible processing of complex curved sheet metal parts, with high cutting accuracy, fast speed, and...
The pressure roller of the brick making machine is subjected to high pressure and mud wear during the pressing of brick blanks. Traditional welding repair requires a large amount of heat input, and the pressure roller is prone to cracking (with a cracking rate of over 35%). In addition, the hardness of the welding layer is uneven, and the wear is fast, with a service life of only 2-3 months.
The Daokedao laser cladding equipment adopts low stress cladding technology, with a heat input of only 1/6 of the welding process. There are no cracks generated after roller repair, and the success rate of repair is 99%. Using tungsten carbide iron-based composite powder, the hardness of the cladding layer is stable at HRC65-68.
The service life of the repaired roller has been extended to 10-12 months. After adopting this technology, a brick factory has reduced the number of maintenance shutdowns of the brick making machine by 80%, saving maintenance costs of over 200000 yuan per year, and meeting the efficient production needs of the brick industry.