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Lightweight and Strengthening Scheme for Electric Tool Gears
Date:2025-12-03 14:42     Source:daokedao     Browse:8

Electric tool gears pursue lightweight, while aluminum alloy gears are lightweight but have poor wear resistance, with a lifespan of only 500 hours. Daokedao adopts the "aluminum alloy substrate+ceramic cladding" scheme, which melts Al ₂ O ∝ - TiC composite coating on the surface of aluminum alloy gears, with a hardness of HV1200 and wear resistance 8 times that of pure aluminum alloy. The overall weight is reduced by 40% compared to steel gears. After strengthening, the gear life has been extended to 2000 hours, and the transmission efficiency has been improved by 10%. It is suitable for electric tools such as hand drills and angle grinders. After the reinforcement of a 20mm gear in a certain electric tool factory, the product weight was reduced by 300g, the battery life was increased by 15%, customer satisfaction increased from 85% to 98%, and annual sales increased by 20%. This scheme has passed 100000 fatigue tests without any faults and complies with the GB/T 30244 electric tool standard, helping to upgrade the lightweight of electric tools.

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