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Repair plan for wear and tear of the cutting blade tooth surface
Date:2025-12-03 14:41     Source:daokedao     Browse:40

The wear of the tooth surface of the cutting tool leads to a decrease in the roughness of the cutting surface, exceeding the size tolerance, and the cost of replacing the new tool exceeds 10000 yuan. Daokedao uses laser cladding to repair the tooth surface, using high-speed steel powder with a tooth surface hardness of HRC62-65. The tooth profile accuracy is restored to level 7 standard, and the surface roughness of the machined surface is reduced from Ra1.6 μ m to Ra0.8 μ m. The repair cost of the Φ 50mm spline puller is 2000 yuan, which saves 8000 yuan compared to the new cutter and has a lifespan of 70% of the new cutter. After being applied in a certain automotive parts factory, the qualified rate of keyway cutting has increased from 90% to 99.5%, the cutting efficiency has increased by 15%, and the annual tool cost has been saved by 150000 yuan. It is compatible with different types of internal and external spline cutting tool repairs, and supports cutting tool repairs with a length to diameter ratio of ≤ 10. The equipment is equipped with long cutting tool support fixtures to avoid melting deformation.

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