Laser Quenching equipment
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Used for surface strengthening, repair, and remanufacturing of components, the coating has high adhe...
Flexible processing of complex curved sheet metal parts, with high cutting accuracy, fast speed, and...
Specially designed for seamless welding of precision plastic components, with a small heat affected ...
The precision requirement for the gear of the robot reducer is ISO level 5. The wear of the tooth surface of 0.01-0.03mm can lead to a decrease in positioning accuracy, and the replacement cost exceeds 50000 yuan. Daokedao adopts ultra precision laser cladding technology, with a spot diameter of 0.05mm, using high-strength alloy powder, and a tooth surface cladding layer thickness of 0.01-0.03mm. The tooth profile accuracy is restored to level 5 standard, and the meshing clearance is controlled at 0.02-0.03mm. After repair, the robot positioning accuracy has been improved from ± 0.1mm to ± 0.02mm, and the repeated positioning accuracy is ± 0.005mm, which meets the industrial robot standard. The cost of repairing the gear of the Φ 40mm reducer is 10000 yuan, which saves 40000 yuan compared to the new part, and the service life reaches 85% of the new part. After being applied by a certain robot enterprise, the maintenance cost of reducers has been reduced by 80%, and the equipment failure rate has decreased from 15% to 1%. It is suitable for high-precision gear repair of reducers such as six axis robots and collaborative robots.
