Laser Quenching equipment
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Used for surface strengthening, repair, and remanufacturing of components, the coating has high adhe...
Flexible processing of complex curved sheet metal parts, with high cutting accuracy, fast speed, and...
Specially designed for seamless welding of precision plastic components, with a small heat affected ...
Improper temperature control of the rubber vulcanizing machine screw can easily lead to scorching, and uneven vulcanization caused by screw edge wear can result in a product scrap rate of over 15%. Daokedao adopts a "temperature sensing fusion+anti sticking coating" solution, in which micro temperature sensors are implanted inside the screw to monitor the plasticization temperature in real time. The surface is fused with PTFE+ceramic composite coating, with a friction coefficient of 0.09 and a 90% reduction in rubber burning. The coating hardness is HRC50-52, the wear resistance is increased by 2 times, and the temperature fluctuation of the screw edge is controlled within ± 5 ℃. For the Φ 65mm vulcanizing machine screw, after repair, the vulcanization uniformity was improved by 40%, the tensile strength of the product was increased by 12%, and the scrap rate was reduced to 1.8%. After being applied in a certain rubber product factory, the daily production of a single equipment increased by 10 tons, the raw material loss caused by coke burning decreased by 85%, and the screw life was extended from 8 months to 24 months. The equipment is equipped with a temperature closed-loop control system, which automatically adjusts the melting parameters to adapt to different rubber formulas (natural rubber, synthetic rubber), solving the pain points of vulcanization process.
