Laser Quenching equipment
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Used for surface strengthening, repair, and remanufacturing of components, the coating has high adhe...
Flexible processing of complex curved sheet metal parts, with high cutting accuracy, fast speed, and...
Specially designed for seamless welding of precision plastic components, with a small heat affected ...
The crusher hammers used in the construction waste and ore crushing industries are traditionally made of high manganese steel. Due to insufficient wear resistance, their lifespan is only about 200 hours, making them "disposable" consumables. The annual cost of purchasing hammers accounts for more than 20% of the company's operating costs. The Daokedao laser cladding equipment adopts high chromium cast iron+steel based composite cladding technology, forming a wear-resistant coating with a thickness of 3-5mm on the working surface of the hammer head, which increases the service life of the hammer head to 800 hours. More importantly, the worn hammer head can be reused through re cladding repair, with a repair cost of only 30% of a new hammer head. A single hammer head can be repaired three times, with a total service life of 3200 hours, which is 16 times that of traditional hammers. After the introduction of this technology in a certain construction waste treatment plant, the annual replacement frequency of the hammer head of a single crusher has been reduced from 18 times to 2 times, the procurement cost of the hammer head has been reduced by 75%, and the cost of processing a single ton of construction waste has been reduced from 15 yuan to 4.5 yuan. Calculated based on the annual processing of 1 million tons of construction waste by the plant, the annual cost savings exceed 10 million yuan, achieving the recycling of crushing equipment consumables.
