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Laser Quenching equipment

Laser Quenching equipment

Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...

Laser Cladding equipment

Laser Cladding equipment

Used for surface strengthening, repair, and remanufacturing of components, the coating has high adhe...

3D Laser Cutting equipment

3D Laser Cutting equipment

Flexible processing of complex curved sheet metal parts, with high cutting accuracy, fast speed, and...

Plastic Laser Welding equipment

Plastic Laser Welding equipment

Specially designed for seamless welding of precision plastic components, with a small heat affected ...

Strengthening of rubber machine rollers in the rubber processing industry: durability upgrade of Daokedao laser cladding vs traditional encapsulation
Date:2025-11-07 14:37     Source:daokedao     Browse:50

Rubber mechanical rollers need to avoid rubber adhesion and withstand long-term friction. The adhesive layer of traditional rubber wrapping process is prone to aging and peeling, with a service life of only 6-12 months. Moreover, the dimensional accuracy of the roller shaft decreases after rubber wrapping, which affects the quality of rubber products.

The Daokedao laser cladding equipment melts an anti adhesive and wear-resistant alloy coating on the surface of the roller shaft, with a friction coefficient of ≤ 0.11, effectively preventing rubber adhesion. The coating hardness reaches HRC60-63, the wear resistance is 5 times that of the coating layer, and the surface roughness Ra is ≤ 0.8 μ m.

The service life of the strengthened roller shaft has been extended to 2-3 years. After adopting this technology, a rubber factory has increased the qualification rate of rubber products by 12%, saved over 300000 yuan in roller shaft replacement costs annually, and adapted to the continuous production needs of the rubber processing industry.


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