Laser Quenching equipment
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Used for surface strengthening, repair, and remanufacturing of components, the coating has high adhe...
Flexible processing of complex curved sheet metal parts, with high cutting accuracy, fast speed, and...
In the field of mechanical manufacturing, screws serve as critical transmission components, and their wear repair has long been a challenging issue in the industry. Traditional overlay welding repairs for screws result in excessive thermal input, leading to a deformation rate exceeding 15% and requiring substantial subsequent machining. Meanwhile, thermal spray coatings rely solely on mechanical bonding, with a bonding strength of less than 150 MPa, making them highly prone to spalling under heavy-load conditions.
Daodao, the laser cladding equipment, perfectly addresses pain points with its core technological advantages. The device employs a CNC precision control system, with laser power reaching up to 12,000W. The heat-affected zone during the cladding process is minimal, and the deformation after screw repair approaches zero. The coating forms a metallurgical bond with the substrate, achieving a bonding strength exceeding 300MPa. The coating is dense and pore-free, with surface hardness consistently reaching above HRC55.
For severely worn screws, Daokedaowei equipment can apply a 5mm-thick coating in a single pass, directly restoring the original dimensions without extensive post-processing. Compared to traditional methods, it enhances repair efficiency by over 3 times, reduces repair costs to just 1/5 of replacing with new parts, and extends service life to three times the original, making it the preferred solution for screw repair.