Laser Quenching equipment
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Used for surface strengthening, repair, and remanufacturing of components, the coating has high adhe...
Flexible processing of complex curved sheet metal parts, with high cutting accuracy, fast speed, and...
Shaft components play a critical load-bearing role in industrial equipment, and their wear and corrosion issues directly affect operational stability. Traditional spray coating repairs for journal surfaces result in a coating porosity of 1%-2%, allowing corrosive media to penetrate and damage the substrate. In contrast, electro-brush plating demands extremely high surface pretreatment requirements and offers limited bonding strength.
The DaoKedao laser cladding equipment achieves technological breakthroughs in shaft repair. It utilizes a 1080±10nm wavelength laser with a precisely adjustable spot size ranging from 2-5mm, enabling targeted repair of journal wear and groove defects. The cladding layer features low dilution rates, dense microstructure, and corrosion resistance meeting national standard Grade 9 levels in salt spray testing.
Compared to traditional plasma overlay welding, the Taoke Dao equipment reduces thermal input by 60%, preventing cracks and phase transformations in shaft components. The repaired shafts achieve over 90% of the original strength, extending maintenance cycles by 2 times and reducing downtime losses by 70% in mining machinery and motor equipment applications, demonstrating significant economic value.