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New choice for regeneration of shaft parts: Daokedao laser cladding vs traditional spraying
Date:2025-11-04 14:02     Source:daokedao     Browse:4

Shaft components play a critical load-bearing role in industrial equipment, and their wear and corrosion issues directly affect operational stability. Traditional spray coating repairs for journal surfaces result in a coating porosity of 1%-2%, allowing corrosive media to penetrate and damage the substrate. In contrast, electro-brush plating demands extremely high surface pretreatment requirements and offers limited bonding strength.

The DaoKedao laser cladding equipment achieves technological breakthroughs in shaft repair. It utilizes a 1080±10nm wavelength laser with a precisely adjustable spot size ranging from 2-5mm, enabling targeted repair of journal wear and groove defects. The cladding layer features low dilution rates, dense microstructure, and corrosion resistance meeting national standard Grade 9 levels in salt spray testing.

Compared to traditional plasma overlay welding, the Taoke Dao equipment reduces thermal input by 60%, preventing cracks and phase transformations in shaft components. The repaired shafts achieve over 90% of the original strength, extending maintenance cycles by 2 times and reducing downtime losses by 70% in mining machinery and motor equipment applications, demonstrating significant economic value.


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