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Wear resistant repair plan for the inner wall of extruder barrel
Date:2025-11-28 14:57     Source:daokedao     Browse:4

After the wear of the inner wall of the extruder barrel and the screw, the clearance between them increases, resulting in a decrease in plasticization efficiency and an increase in energy consumption. Daokedao adopts inner wall laser cladding technology to melt wear-resistant alloy coating on the inner wall of the material cylinder, with a thickness of 1.5-2mm, a hardness of HRC60-63, and a threefold increase in wear resistance. By using a five axis linkage fusion system, the coating on the inner wall is ensured to be uniform, and the clearance between the screw is controlled at 0.2-0.25mm (new part standard 0.3-0.4mm). After repairing the 150mm material barrel, the plasticizing efficiency increased by 15%, energy consumption decreased by 12%, and the lifespan was extended to 2.5 times the original lifespan. After being applied in a certain pipe factory, the daily production of a single extruder increased by 20 tons, saving 80000 yuan in electricity costs annually. It is suitable for repairing various types of extruder barrels such as PE, PVC, PP, etc.

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