Laser Quenching equipment
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Used for surface strengthening, repair, and remanufacturing of components, the coating has high adhe...
Flexible processing of complex curved sheet metal parts, with high cutting accuracy, fast speed, and...
With the advancement of Industry 4.0, mold repair is transitioning from "experientialization" to "intelligence". Laser cladding, with its advantages of digitization and precision, has become a core standard in intelligent mold workshops. The traditional repair relies on the experience of the master, and the life difference of the same mold repaired by different masters can reach 50%; The Daokedao laser cladding equipment is equipped with an AI process system, which can automatically match the optimal parameters by scanning the mold wear data. The difference in mold life repaired by different operators is ≤ 5%. After setting up an intelligent repair workshop in a large automobile mold factory, five Daokedao devices were used to work together, and the repair process was traced throughout the entire process through the MES system. The repair efficiency was improved by 40%, and the customer complaint rate decreased by 90%. More importantly, intelligent repair provides the possibility for the full lifecycle management of molds: by recording the repair frequency and wear data of each set of molds, the next maintenance time can be predicted, and passive maintenance can be transformed into active maintenance. Industry experts predict that in the next 3-5 years, intelligent laser cladding repair will cover more than 80% of mid to high end mold enterprises, becoming an important support for the high-quality development of the mold industry.