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Is the lifespan of the mold short after repair? These 4 invisible reasons you must know
Date:2025-11-26 14:23     Source:daokedao     Browse:54

Many manufacturers have reported that the mold wears out again shortly after repair, but the problem often lies in four easily overlooked details. Reason 1: Incorrect powder selection. Different mold working conditions require matching different powders, such as selecting high-temperature alloy powder for hot work molds and wear-resistant alloy powder for cold work molds. Choosing the wrong powder can shorten its lifespan by more than 60%. Daokedao provides powder selection consulting services, which can accurately match mold materials and working conditions. Reason 2: Incomplete preprocessing. Failure to clean the oil stains and oxide layer on the surface of the mold can lead to a decrease in the bonding strength of the cladding layer. Daokedao adopts laser cleaning pretreatment, and the removal rate of the oxide layer is 100%. Reason 3: Stress has not been released. After repair, the internal stress concentration of the mold is prone to cracking. We adopt a stepped slow cooling+vibration aging process to reduce residual stress by 70%. Reason 4: Improper maintenance in the later stage. After repair, the mold needs to be insulated at 200 ℃ for 2 hours, and the Daokedao equipment comes with a maintenance reminder function. A certain hardware factory once neglected these four points, and the lifespan of the repaired mold was only 1000 times. After adopting the complete solution of Daokedao, the lifespan was extended to 8000 times, with a significant difference.

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