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Mold guide sleeve inlay repair: no need to replace the guide sleeve to restore the guiding accuracy
Date:2025-11-24 13:50     Source:daokedao     Browse:35

After the mold guide sleeve wears out, the traditional method requires a complete replacement, with a cost of over 500 yuan per set and a replacement cycle of 2-3 days. Daokedao adopts the process of "inner hole melting+precision grinding" to melt Ni-P alloy coating in the worn area of the guide sleeve inner hole, with a thickness of 0.1-0.2mm and a hardness of HRC55-58. After repair, the roundness error of the inner hole of the guide sleeve is ≤ 0.003mm, and the clearance between it and the guide column is controlled at 0.005-0.008mm, with a guiding accuracy of IT5 level. After being applied in a certain mold repair factory, the cost of repairing a single set of guide sleeves was only 80 yuan, and the time was shortened to 4 hours. After repair, the service life of the guide sleeves reached 90% of the new parts, saving 60000 yuan in annual spare parts costs.

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