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Mirror repair of printer toner cartridge mold
Date:2025-11-17 14:17     Source:daokedao     Browse:31

The surface smoothness of the cavity of the printer toner cartridge mold directly determines the uniformity of the photosensitive layer of the toner cartridge. Traditional molds use chrome plating technology, which has a lifespan of only 15000 pieces after polishing. Frequent polishing leads to dimensional deviations in the cavity. Daokedao fused nickel phosphorus alloy mirror coating has a surface roughness of Ra0.03 μ m after chemical polishing, which is consistent with the original mold mirror effect. The coating has higher hardness, increased wear resistance by three times, and extended service life to 50000 pieces. After being applied by a well-known toner cartridge factory in Japan, the surface defect rate of toner cartridges caused by mold problems has decreased from 5% to 0.6%, and the number of mold polishing times has been reduced from 6 times per year to 2 times, saving a lot of polishing time. The annual cost of mold procurement has been reduced by $200000, and the printing quality of the products has been improved. We have successfully become a qualified supplier for HP and Canon, and the sales of toner cartridges have increased by 25%.

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