Daokedao Laser Cladding for Gear Repair: Restoring Precision for Transmission Systems
Gears are core components of transmission systems in various industrial equipment, and tooth surface wear, pitting and chipping are common faults. Traditional gear repair methods are difficult to restore the precision of gears, and replacing new gears is costly. Daokedao's laser cladding equipment provides a high-precision repair solution for gears. The equipment uses a high-precision laser positioning system and a multi-axis linkage platform, which can accurately clad the tooth surface of the gear. The cladding material uses high-strength alloy powder, which has the same mechanical properties as the gear substrate. After cladding, the gear tooth surface has high hardness and wear resistance, and the dimensional precision can reach IT7 level, which is consistent with the new gear. The repair process of the equipment will not cause deformation of the gear, ensuring the transmission accuracy of the gear. Daokedao's laser cladding equipment is suitable for the repair of various types of gears, such as spur gears, bevel gears and helical gears, which are widely used in the automotive, machinery manufacturing and aerospace industries. For overseas enterprises, using Daokedao's laser cladding equipment to repair gears can save 60-80% of the cost compared with replacing new gears, and shorten the maintenance cycle by 70%.
