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Powder injection mold feed inlet repair: solution to improve feeding uniformity
Date:2025-11-24 14:05     Source:daokedao     Browse:20

After the wear of the feeding port of the powder injection mold, uneven powder feeding leads to a density fluctuation of over 6% in the product, and cracking is prone to occur after sintering. Daokedao adopts horn shaped fusion repair, with a roughness of Ra0.08 μ m on the inner wall of the feeding port, a 30% reduction in powder flow resistance, and a 40% improvement in feeding uniformity. Using wear-resistant and adhesive resistant Ni Cr alloy powder, the feed inlet life has been extended from 8000 pieces to 25000 pieces. The equipment is equipped with a feeding port size detection system to ensure that the taper error of the feeding port after repair is ≤ 0.5 °. After application in a certain MIM product factory, the fluctuation of product density was reduced to ± 1.5%, the sintering cracking rate decreased from 12% to 1.8%, and the powder utilization rate increased by 10%.

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