Laser Quenching equipment
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Perform phase transformation hardening treatment on the metal surface to improve the hardness, wear ...
Used for surface strengthening, repair, and remanufacturing of components, the coating has high adhe...
Flexible processing of complex curved sheet metal parts, with high cutting accuracy, fast speed, and...
Specially designed for seamless welding of precision plastic components, with a small heat affected ...
In the past, the concept of "repair and replace" was prevalent in the mold industry, partly because traditional repair techniques were outdated, resulting in short lifespan and poor accuracy after repair; On the other hand, enterprises have insufficient awareness of repair costs, only seeing a one-time investment in new molds, but ignoring downtime losses and production capacity waste. The popularization of laser cladding technology is triggering a cost revolution: a certain household appliance enterprise invests 10 million yuan in molds annually, and after adopting laser cladding repair, the annual investment is reduced to 6 million yuan, while downtime is reduced by 80% and production capacity is increased by 15%. A more profound impact is that the repair concept has shifted from "passive maintenance" to "active maintenance": by regularly laser strengthening the easily worn parts of the mold, the mold life can be extended by 2-3 times. After establishing a full cycle management system of "strengthening repair re strengthening" in a certain precision mold factory, the total life of molds has been extended from 100000 to 300000, and the cost of unit product molds has been reduced from 2 yuan to 0.8 yuan. This cost revolution not only reduces the operating costs of enterprises, but also promotes the transformation of the mold industry from "extensive" to "refined", becoming an important engine for reducing costs and increasing efficiency in the manufacturing industry.
